The optimal simulation tool for fast, efficient, and accurate
e-powertrain analysis

Select and validate the ideal architecture before you commit 99% of your budget

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Diagram showing product design phases: Market study and benchmarking, concept exploration, system specification, and component specification.

customer stories

Our customer stories

Defense & Aerospace

Battlefield Mission Simulation for Hybrid-Electric Defence Vehicles

Dstl used ePop to assess hybrid-electric powertrain performance across a range of realistic battlefield scenarios. Architecture studies covered light military vehicles, main battle tanks, exportable power configurations, and legacy fleet upgrades. This is a materially different level of engagement from a reference customer.

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Defense & Aerospace

Canadian Armed Forces: Hydrogen Feasibility at Programme Scale

The National Research Council of Canada used ePOP to evaluate five hydrogen powertrain concepts against a diesel baseline for a heavy logistics vehicle. The drive cycle finding – that results varied significantly depending on whether a simplified road cycle or a realistic operational profile was used – changed how the programme was scoped. ePOP surfaced that issue before specifications were locked.

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Automotive & CV

JLR ExCEED Collaboration

Jaguar Land Rover used ZeBeyond’s ePOP to accelerate electric powertrain design and balance performance, weight, and sustainability before prototyping.

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Automotive & CV

Stellantis Driveline Collaboration

Stellantis and ZeBeyond collaborated to accelerate electrified driveline development through innovative iteration between powertrain component and system level.

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Automotive & CV

A2MAC1 ZeBeyond partnership

The full A2MAC1 XEV library is now available in a dynamic simulation environment, enabling OEMs and Tier-1s to validate efficiency and performance in days instead of the year-long teardown and dyno process. Plus allowing eMotor innovators to reach prototypes faster through rapid virtual concept demonstrations in real vehicle models.

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Automotive & CV

Höganäs Steel Innovation

Höganäs used ZeBeyond's ePOP to simulate Somaloy SMC materials in a volume vehicle application, revealing system-level gains in performance, design flexibility, downsizing, and CO2 reduction.

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Pain points

Electrification increases architectural complexity, but concept-stage tools are either too basic or too complex, costly, and slow

Simple tools like spreadsheets are accessible but cannot evaluate thousands of architecture combinations or apply validated physics across a multi-variable design space.

CAE tools are rigorous but require full bills of materials, specialist operators, and long model-building cycles. They are suited for detailed design, not early concept work.

The risk is not finding the wrong answer, but settling 
on a local optimum, the best among limited options, while better architectures remain unexplored.

Analysis is only valuable if results are clear and actionable. Most tools fail to translate complex outputs into decision-ready insights for non-technical stakeholders.

Our response

ePOP gives you expert-level simulation power to deliver rigorous architecture answers at concept stage

Developed in 2018 within Drive System Design, ePOP is used by 2,200+ engineers across OEMs and Tier-1 suppliers 
and built on a decade of real programme experience. It applies validated physics using real mission data to define architectures at concept stage.

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Solutions

With ePOP, you can:

Evaluate tens of thousands of architecture combinations against your actual mission requirements – in hours, not months

Load your operational duty cycle at millisecond resolution. Compare series hybrid, parallel hybrid, fully electric, ICE, and hydrogen fuel cell configurations simultaneously – across mass, volume, exportable power, range, and whole-life cost. ePOP Concept uses a zero-dimensional, first-principles model, correlating to within 10% of real-world hardware. Operational in under a day, no specialist simulation background required.

  • Physics-based accuracy: correlates to within 10% of real hardware
  • Full architecture comparison: ICE, hybrid-electric, fully electric, hydrogen fuel cell
  • Operational in under a day: cloud-based, no infrastructure requirement

Full 1D dynamic simulation: the right depth of analysis at the right stage of the programme

ePOP Pro extends to full speed-torque analysis, system-to-component loss iteration, and detailed efficiency maps with engine BSFC data. Cross-validated against benchmark CAE tools to within 1%. The appropriate tool for system specification level – not a simplified alternative to detailed design tools, but the right tool for the concept phase before those tools are applicable.

  • Full spectrum speed-torque analysis and component combination
  • Greater than 90% system efficiency achievable through subsystem alignment

Every result traceable to defined inputs and validated physics: formatted for programme governance

Verified loss maps and thermal data from more than 150 production vehicle platforms, including reverse-engineered motor models. When you are evaluating a motor type or architecture, you are working from validated performance data – not a manufacturer’s datasheet. Outputs are formatted for configuration review boards, procurement justification, and stakeholder reporting: results that can be challenged, which means they can also be defended.

  • Verified data from 150+ production platforms
  • Results traceable to inputs and physics; auditable at every level
  • Outputs formatted for management reviews, procurement boards, and programme documentation

CORE EXPERIENCE / HERITAGE

We cut our teeth in automotive: the lessons are now serving Defence

Automotive

ePOP was developed and refined across automotive electrification programmes for global OEMs and Tier-1 suppliers. Built on thousands of projects, ZeBeyond brings proven expertise — not just software.

Capabilities that took automotive decades to build are now available to defence, applied to your mission profiles and timelines.

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10
+

Years in automotive

Tier-1

Validated with OEMs

99.9
%

Reliability proven in production

ISO certified

Global quality standards met

Defence & Aerospace
Off-Highway
Commercial Vehicle
Automotive
Few
Number of platforms
Many
High
System efficiency
Low

concept phase

Use ePOP across the engineering programme: from concept exploration to component specification

1-4

ePOP can display data from benchmark measurements side-by-side with the concepts being explored, allowing teams to easily compare performance metrics.

ePOP has frequently used system level architectures built-in to allow rapid investigations without the need to build models from scratch.

ePOP enables creating, importing, and viewing components in isolation — and combining many into system-level solutions for design exploration.

In its component models, ePOP allows higher fidelity to include detailed design choices (such as material selection) very early in the concepting phase.

Concept exploration
Acceptance test
Product maintenance
System verification
Component integration

Why choose us

Challenge assumptions before you commit 95% 
of time and 99% of budget

The concept phase uses just 1–5% of resources, yet defines the lifecycle. Conventional approaches risk a local optimum. ePOP evaluates thousands of configurations to find the best solution, not just a few.

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<30 minutes set up

Start getting architecture answers almost immediately

>90% system performance

Achieved by aligning neighbouring subsystems through simulation

>6 months saved

By prototyping virtually instead of hardware trial and error

<5 CO₂e per kg of mass

Achieved through material-property-level screening